Modern warehouse

Auto-Warehouse System Build-up

Analysis of customer’s needs

Current material & Die loading situation

Current Storage Problem:
High weight raw materialscoils,, and die are loaded on the floor of a general warehouse, making it difficult to manage and reducing space efficiency.

Reduced space efficiency
Difficulties in product management
Increased use of labor and equipment
Deterioration of product quality
Storage of Coil
Storage of raw materials
Storage of Dies

Advantage of Auto-Warehouse

Increased Space Efficiency

Increased efficiency of product management

Reduce labor and equipment costs

Product quality maintenance and safe storage possible

Reduction of accidents related to heavy product handling

Reduction of accidents related to heavy product handling

Productivity improvement through product management

Auto-Warehouse Build-up Plan

Introduction to Auto-Warehouse system

  • The automatic warehouse system is a facility automation system that enables the storage, warehousing, and release of raw materials, semi-finished products, products, and molds used in factories and various industrial facilities.
  • It is an unmanned system that maximizes the system operation efficiency of incoming and outgoing functions by linking various automated devices through computer control.
  • Store as much storage as possible safely and efficiently in a limited area or narrow space.

Core Configuration of Auto-Warehouse System

Introduction
  • Increasing the utilization of the loading space and maximizes the efficiency of inventory management with a three-dimensional storage method.
  • Loading irregular size storage as well as regular size storage using a separate pallet.
  • Improving safety and work efficiency by incoming and outgoing using stacker cranes.
Features and Advantages
  • Apply customized Load Arm Type
  • Reduced Delivery & Setup time
  • Optimized Load space
  • Maximize Work Efficiency
Introduction
  • The device that visits and transfers storaged goods loaded on the RACK to a designated location in connection with an automatic control program.
  • Ground control panel installed separately, operator does not enter rack during trouble shooting.
Features and Advantages
  • Driving at high speeds for increased efficiency
  • Multi-speed control to choose the speed based on producing rate.
  • Position control is possible using LASER SENSOR.
Introduction
  • When loading various types of products into the RACK, it is a device that transfers them so that they can be loaded in the correct position by CENTERING.
Features and Advantages
  • Easy to maintain
  • Increased operational efficiency with sufficient buffer space.
  • Low noise & high efficiency.
Introduction
  • Establish an efficient production supporting system by a system that can be planned and delivered in advance at the producing line.
  • Increase accessibility by adopting interactive operating programs that allow field workers to easily operate the operating system when necessary.
Features and Advantages
  • Increased operational convenience by applying CONTROL PANEL.
  • Monitoring the operation status of the equipment
  • Build systems to facilitate equipment management.

Detailed specifications of applied machines

Automatic Warehouse Lay-Out

Performance and Feature of Stacker Crane

Performance and Feature

  • Smooth acceleration and deceleration control by inverter control method to maintain stability and increase transfer volume.
  • Stable structural design of Low noise & low vibration.
  • Easy to maintain because the error code details and trouble shooting can be checked with a monitor.
  • Driving and lifting operations are operated by setting coordinate values based on real-time distance measurements by the laser sensor.
  • The driving and lifting motors are designed and applied by a high-efficiency motor.

Speed of Stacker Crane

  • Driving speed : 30m~5m/min(7.5kw*4p*1/25.62)
  • Elevating speed : 6m~2m/min(30kw*4p* 1/90.96)
  • Fork Driving speed : 20m~5m/min(2.2kw*4p*1/60)

Auto-Warehouse Program

Incoming storage operation flow chart

Key Functions of the Auto-Warehouse Operation Program

A control system that performs the entry and release of goods by performing a remote integrated operation

Auto-Warehouse Operation Program
Operation status
  • Scheduled working List
  • Work in progress
Incoming/outgoing product
  • Incoming/Outgoing According to instructions
  • Register direct outgoung
  • Register product incoming
  • Incoming by designation of loading location
Storage status
  • Loading status by rack
  • Loading status by item
  • Loading Quantity & Location by product
  • Loading information management function
    • Loading information modification and deletion function
Checking Status
  • Auto-warehouse operation status
  • STACKER operation status
  • Conveyor logistics flow
  • I/O status DISPLAY
    • Incoming/Outgoing CON’V status
    • Incoming/Outgoing CON’V I/O
Alarm Status
  • ERROR record status

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